Steering Cable STARBOARD SIDE ROUTED CABLE 1. Remove all the old grease from the cable ram end.
If you plan to remove the steering cable from your Johnson outboard remember that the steering cable for an outboard that was built after 1980 is connected to the motors tilt tube by a screw regardless of the name on the motor.
Replace steering cable outboard motor. Attach the new cable to the helm and insert the cotter pin to secure the connection. Run the new steering cable along the same path that the old cable followed to the tilt tube. Liberally apply marine grease to the end of the new cable and push it through the tilt tube.
Thread the 916-inch nut back into place and tighten with an adjustable wrench. If steering becomes hard inconsistent cuts on the conduit surface are noticed or any other component found damaged the cable must be replaced immediately. When storing your boat for an extended period of time we recommend removing the steering cable end fitting from its engine side support and cleaning it.
Mar 22 2010. Removing steering cable from outboard. Disconnect control arm from cable 2 photo you can turn the wheel all the way to make access easier.
Then unscrew retaining nut photo 1 and pull cable as free as possible you wont be able to completely remove just yet. Replacing a boat steering cable can be challenging but its a repair that is totally doable for the mechanically-inclined boat owner. Inspecting Replacing Your Boat Steering Cable - Marine Parts Source.
For outboard boats under 25 feet you can expect a replacement steering cable to cost under 130. Teleflex systems are particularly effective where the installation requires long cable runs andor multiple bends between the helm and the engine. No the steering wheel does not move at all and the cable is fully withdrawn into the tube except for about an inch and it does not move.
If you remove the nut from the tube on the side of the motor with the outer covering of the cable then the outer. Use your socket wrench to remove the steering tilt tube from its connections on the outboard motor. Then remove the steering arm right from the tube gently.
Sand this piece using your extra fine type of sandpaper. Obviously remove the greaseable nut linkage and the retainer off the other end. Depending on your transom design you may or may not have enough room to insert the new cable.
IE the engine may need to be loosened so the cable will clear the transom. Replacing My Boat S Steering System Fitting the helm and attaching the cables to an outboard engine. Outboard motor steering cable diagram.
Engine manufacturers link arm transom support mount this cable connection is used for older model outboards without tilt tubes low hp out boards or applications where transom design interferes with standard tilt tube mounting. Those are the three measurements you need to get the correct length of steering cable for a sterndrive application. When measuring the steering cable for an outboard application you need to add six inches to the A B and C dimensions if you have the steering cable going through the tilt tube on the outboard.
If you plan to remove the steering cable from your Johnson outboard remember that the steering cable for an outboard that was built after 1980 is connected to the motors tilt tube by a screw regardless of the name on the motor. Whether you need to remove the cable as part of your winter storage or you want to remove the cable because you want to add a hydraulic system to your Johnson the procedure is. The torque of large outboard motors may cause a boat to veer sharply from a straight heading or make it difficult to bring out of a turn.
Mechanical steering systems must have appropriate mechanical advantage for ease of operation and the steering cable has to be installed free of kinks sharp bends or obstructions to permit the boat owner to. Grease the end of the cable with white marine grease. Push the cable through the outboards tilt tube – the tube on which the engine tilts up and down.
Attach the end of the cable to the motors steering arm or steering link rod. Using the steering arm or link rods bolt and lock nut. Tighten to 20 foot-pounds with a torque wrench.
Engine control cables should be replaced when at first signs of hard shifting sticky or slow response cable jacketing is chafed or cracked. Best policy is to replace them if they are older than ten years or when replacing your boat engine controller. Control cables come in different lengths and we provide how to measure for correct length.
Length is important and when measuring you need to include bends and. 75 90 and 115 4-STROKE INSTALLATION MANUAL Page 3 of 18 Lifting Outboard Use Flywheel PullerLifting Eye 91-83164M. Steering Cable STARBOARD SIDE ROUTED CABLE.
Remove the cable from the engine by removing the steering arm nut and the large cable nut that attaches the cable to the outboard. Pull the cable out from the engines tilt tube. Remove all the old grease from the cable ram end.
Outboards without power steering. No feedbackZero Torque mechanical steering BayStar or SeaStar hydraulic are recommended as replacement steering for all non-power-assisted outboards. For high performance boats or other applications in which there may be engine flutter or some steering instability dual cable NFB 42Pro Rack mechanical systems or SeaStar PRO hydraulic.
Lifting Outboard Use lifting eye on engine. Steering Cable STARBOARD SIDE ROUTED CABLE 1. Lubricate the entire cable end.
A a - Quicksilver 2-4-C Marine Lubricant with Teflon 2. Insert steering cable into tilt tube. Torque nut to 35 lb.
OUTBOARD MOTOR INSTALLATION 90-859494R1 JUNE 2000 Page 1D-5 2. Insert steering cable into tilt tube. Torque nut to 35 lb.
Wholesale Marine Boat Steering Wheels and Cables. An important component to any vessel is its steering system. Boat steering wheels and boat steering cables however are not part of any routine maintenance advisoriesWe just take these hard working parts.