Installing steering cable outboard motor

18-2246 Shift Cable Assembly for OMC SterndriveCobra. The following graph shows the.

Marinecorrosion may cause the materials to deteriorate affectingmaneuvering efficiency and in.

Installing steering cable outboard motor. Installation Instructions and Use. The steering cablemust be installed avoiding excessive andor tight bends. Thiswill provide the driver with easy handling at all speeds.

Reducesystem inefficiency and excess play in the system. Marinecorrosion may cause the materials to deteriorate affectingmaneuvering efficiency and in. Knock the cable out of the steering tube with a punch and a hammer.

Pull the cable free of the motor and forward until you reach the helm or the steering gear box. Use common pliers to straighten and remove the cotter pin that connects the old cable to the helm. OUTBOARD MOTOR INSTALLATION 90-859494R1 JUNE 2000 Page 1D-5 2.

Insert steering cable into tilt tube. Torque nut to 35 lb. 57833 Steering Link Rod 1.

Install steering link rod per illustration. D c a b 57834 a-Special Bolt 10-90041 Torque to 20 lb-ft 27 Nm b-Nylon Insert Locknut 11-34863 Torque to 20 lb-ft 27 Nm. Installing of outboard motor steering assembly and cable on a project boat from start to end.

Having the exhaust relief hole above the water line will prevent exhaust restriction. This involves removing the old cable removing the steering wheel and helm and installing the new ones. STEERING CABLE Center the outboard.

Loosen both support tube nuts by 10 turns. Position cable support tube in mounting bracket so ends of cable anchor nuts on both steering cables are even as shown. Take up slack in steering cables by pushing out-board slightly in the direction of a starboard turn.

Slide cable support tube slightly toward port side. OUTBOARD MOTOR INSTALLATION 90-859769R1 DECEMBER 2000 Page 1D-5 2. Insert steering cable into tilt tube.

Torque nut to 35 lb. 57833 Steering Link Rod 1. Install steering link rod per illustration.

D c a b 57834 a-Special Bolt 10-90041 Torque to 20 lb-ft 27 Nm b-Nylon Insert Locknut 11-34863 Torque to 20 lb-ft 27 Nm. Grease the end of the cable with white marine grease. Push the cable through the outboards tilt tube – the tube on which the engine tilts up and down.

Attach the end of the cable to the motors steering arm or steering link rod. Using the steering arm or link rods bolt and. Lifting Outboard Use lifting eye on engine.

Steering Cable STARBOARD SIDE ROUTED CABLE 1. Lubricate the entire cable end. A a - Quicksilver 2-4-C Marine Lubricant with Teflon 2.

Insert steering cable into tilt tube. Torque nut to 35 lb. Scour the steering cable telescopic ram with a brass wire brush and wipe until clean.

Lubricate the sliding parts of the telescopic ram with a high-quality water resistant grease. Reassemble making sure all fasteners are correct and tight and there is no binding or excessive free play in moving parts. Pro Tricks for Installing a Steering System.

Use transom drilling fixture 91-98234A2 or attach tape engine mounting template located in this manual to boat transom. Mark and drill four 1732 in. Refer to Determining Recommended Outboard Motor Mounting Height preceding and install outboard to the nearest recommended mounting height.

A marine steering installation including a steering helm comprising a housing adapted to be fixed relative to a boat hull a steering shaft mounted on said housing for rotation upon an axis fixed with respect to said housing a first flexible push-pull cable adapted to be connected to a marine propulsion device and including an outer casing and an inner core a second flexible push-pull cable adapted to be connected to the marine. For outboard boats under 25 feet you can expect a replacement steering cable to cost under 130. Teleflex systems are particularly effective where the installation requires long cable runs andor multiple bends between the helm and the engine.

A stiff plastic jacket protects the inner cable. This kit is used to connect a transom mount push-pull steering system to 1993 ET and newer 9915 model Evinrude and Johnson outboard motors. In addition to this kit and the helm and steering cable you will need a Transom Bracket Kit PN 0172645 a Clevis Kit PN 0173209 and mounting bolts for the bracket kit.

The Optimus system consists of two primary components. First the electric actuator at the stern that connects to the outboard one per engine and second the electronic drive-by-wire helm unit to which the steering wheel mounts. The electric actuator turns the motor by spinning roller screws inside the threaded body of the actuator.

Pull the cable out from the engines tilt tube. Remove all the old grease from the cable ram end. Steer the cable all the way out until fully extended and remove all grease and dirt from the inner sleeve of the cable as well.

Apply a thin coating of grease to both the outside and inside of the cable then reinstall it into the engine. Engine control cables should be replaced when at first signs of hard shifting sticky or slow response cable jacketing is chafed or cracked. Best policy is to replace them if they are older than ten years or when replacing your boat engine controller.

Control cables come in different lengths and we provide how to measure for correct length. Length is important and when measuring you need to include bends and extra lengths for outboard. Teleflex CC205 Control Cable Assembly 479 Series.

Teleflex CC205 Control Cable Assembly 479 Series Johnson Evinrude BRP Boat Merc Teleflex is a leading aftermarket and OEM manufacturer that specializes in control cables along with steering. Performance the outboard motor or outdrive trim tabs and tilt position must be adjusted as instructed in the motor manufacturers. Instructions for installing steering cables are also included.

In addition to this kit the following components are required for a complete. Finally the steering loads of any outboard motor installation can be seriously affected by the TRIM of the motor itself. That is the angle of the propeller relative to the angle of the transom.

Most outboards have electric trim tilt controls and you must understand the function and effect of this control. The following graph shows the. Press steering cable jacket fitting against tilt tube and thread steering cable anchor nut onto tilt tube.

Tighten anchor nut to cable manufacturers recommended torque. Do not force or bend steering cable when assembling. If necessary to ease installation pull engine away from transom.

Part HC6845 is the proper cylinder for single twin single cylinder twin dual cylinder triple dual cylinder quad engine dual cylinder and quintuplet setups. Cylinder Selection BayStar Outboard Steering Application Guide. JohnsonEvinrude 1991 Date 40-150 HP JohnsonEvinrude 1997 Date 75-150 HP Ficht.

479 Type TFXtreme Control Cable for. 18-2246 Shift Cable Assembly for OMC SterndriveCobra. 3600 Type TFXtreme Control Cable with 10-32 UNF.

TFXTREME Bulkhead Mount Control Cable Assembly 4300. TFXTREME BRP OMC JohsonEvinrude Cable. TFXTREME Bulkhead Mount Control Cable Assembly 4300.

Performance the outboard motor or outdrive trim tabs and tilt position must be adjusted as instructed in the motor manufacturers operation manual. Failure to do so can effect the performance of. Steering Cable Installation Page 4 of 8 SeaStar Solutions Installation Instructions and.

NFB Rack single-cable systems are suitable for most single steering station boats with a single outboard engine up to 6-Cylinders. For 75 to 150 HP 50 MPH max. SH5230P No FeedBack Helm SB39544P 90 Degree Bezel Kit SSC134XX Steering Cable Hardware Instruction sheets.

How do I measure.